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FIGS Operational Group: Implementation of innovative strategies in the Spanish dried fig sector for maximum hygiene and sanitary quality

  • Type Operational group
  • Status In progress
  • Execution 2024 -2027
  • Assigned Budget 560.529,00 €
  • Scope Supraautonómico
  • Autonomous community Castilla y León; Cataluña; Extremadura
  • Main source of financing PEPAC 2023-2027
  • Project website GO HIGOS
Abstract

The current strategy for controlling health risks establishes the implementation of Hazard Analysis and Critical Control Point systems. This system requires detecting and controlling hazards in the different phases of production and processing.

The aim is to obtain results that translate into obtaining sanitary safe figs, avoiding the presence of moulds that potentially produce mycotoxins. It starts from initial varietal selection and cultivation processes, using rapid non-destructive genetic and genomic detection tools on a digital traceability platform.

It establishes safe control strategies for the consumer, eliminating the use of synthetic fungicides that pose a risk to the consumer.

The added value goes beyond innovations in the generation of processes; a new work culture is proposed based on cooperation between all the actors in the sector, including the market and consumers. Sessions will be held to understand consumer preferences and tests will be carried out to obtain dried figs with a quality seal, which can be sold to national and international markets.

Description

Application of agronomic tools for controlling parasites and mycotoxigenic molds in adaptive and demonstration plots. Innovative tools for optimal harvesting and initial handling. Management guidelines and establishment of preventive measures during storage and at the different stages of processing to prevent the development of health and hygiene hazards. Monitoring during storage and at the end of processing, and development of packaging models, through the application of innovative and sustainable techniques. Quality seal that guarantees the highest hygienic and health quality throughout the production and processing chain.

Strategy for the commercialization and promotion of innovative and sustainable techniques. Application of user engagement techniques: phased workshops, usability testing in real-life experimental plots, and questionnaires to measure acceptance. Integration of the process and results into an open collaboration and customization platform. Communication plan for the application of technological innovation in the sector.

Description of activities
  • Clonal selection of Calabacita and Cuello de Dama, in Extremadura and Castilla y León.
  • Application of cultivation techniques related to tillage, pruning, fertilization, irrigation, and disease control.
  • Implementation of different techniques related to bird and predator control.
  • Use of non-destructive and genomic techniques for detecting molds and mycotoxins during cultivation, for a digital monitoring and traceability platform. Workshop with users.
  • Preparation and elaboration of a manual of good agricultural practices.
  • Assessment and detection of hazards and critical points during harvesting, initial field handling, and transportation.
  • Using rapid, non-destructive, genomic technology to determine the level of ripening, drying of figs on the tree, fungal development, and mycotoxins.
  • Use of nets for optimal harvesting. Selection and provision of suitable containers.
  • Use of innovative natural drying facilities. Application of non-destructive technologies to detect hazards and control points in industrial storage, processing, and packaging.
  • Preventive management during processing for the classification of dried figs. Use of chambers with temperature and relative humidity control. Image analysis for rapid detection of fungi and mycotoxins.
  • Application of nanoparticles with natural substances and ionizing atmospheres during storage. Design of packaging prototypes using 3D packaging, with the highest hygienic and sanitary quality and sustainable materials.
  • Application of active modified atmospheres, alone or in combination with other systems, during packaging. Determination of variety quality parameters and preparation of documentation by the competent authority.
Contextual description

"In the rural context where the proposed innovative solutions and techniques are intended to be applied, there are currently deeply rooted traditional practices, especially regarding the cultivation, harvesting, transportation, storage, and packaging of dried figs. Smallholding and the diversity of approaches by each owner further accentuate the difficulty of coordinating actions in the use of innovative techniques proposed by research centers.

The traditional system for obtaining dried figs, which involves harvesting and drying the fruit on the ground, as well as their subsequent processing and storage, creates favorable ecological conditions for the growth of toxigenic molds both inside and on the product. Therefore, it is vitally important for this sector to develop strategies that limit the growth of these undesirable molds from production to the final product, resulting in safe and healthy products.

The project proposes a collaborative space, with real-life support in crop plots, warehouses, and real-life industries and transportation systems, for open innovation involving farmers, industries, and researchers. The goal is to generate innovative responses to social and technological problems, with the co-participation and co-development of users who must apply the new innovative techniques. The project covers the entire dried fig production process, including the entire value chain, from varietal selection, agricultural production, drying, storage, industrial production, and marketing.

The CICYTEX working group has studied the Calabacita and Cuello Dama Blanco varieties in different production systems, as well as the most appropriate cultivation techniques such as pruning or harvesting systems with suspended nets. We started with a work of evaluating the control of toxigenic molds in ripened foods, through environmental factors, microbial and ingredients that regulate the expression of mycotoxins. The UEX working group, as a result of previous studies, has mainly isolated species of the genera Cladosporium, Penicillium and Aspergilus in dried and fresh figs.

Objectives

Dried figs are a food of high nutritional and functional quality. The presence of toxigenic molds in foods with low water content, such as dried figs, and the resulting accumulation of mycotoxins, represents a significant food safety issue, posing a serious obstacle to the marketing and production of derived products. Therefore, the development of strategies to limit the development of these molds, from production to the final product, is of vital importance for this sector.

Results
  1. Application of agronomic tools for the control of parasites and mycotoxigenic molds in adaptive and demonstration plots.
  2. Innovative, first-hand, optimal harvesting tools.
  3. Management guidelines and establishment of preventive measures during storage and at different stages of processing to prevent the development of hygiene and health hazards.
  4. Control during storage, at the end of processing and development of packaging models, through the application of innovative and sustainable techniques.
  5. Quality label that guarantees the highest hygienic-sanitary quality throughout the production and processing chain.
  6. Strategy for the commercialization and enhancement of innovative and sustainable techniques.
  7. Application of user involvement techniques: workshop by phases of the process, usability testing in the real context of experimental plots and questionnaires to measure the degree of acceptance.
  8. Integration of process and results in an open platform for collaboration and customization.
  9. Communication plan for the application of technological innovation in the sector
Contact information
  • Coordinator/entity name: ASSOCIATION FOR THE INTEGRAL DEVELOPMENT OF THE SIERRA DE MONTANCHEZ AND TAMUJA
  • Postal address: CÁCERES RD. 206 KM 34,800 10186 SANTA MARÍA TOWER (CÁCERES)
  • Coordinator/entity email: adismonta@adismonta.com
  • Telephone: +34659705843
Coordinators
  • ASOCIACIÓN PARA EL DESARROLLO INTEGRAL SIERRA DEMONTANCHEZ Y TAMUJA
Beneficiaries
  • ASOCIACIÓN PARA EL DESARROLLO INTEGRAL SIERRA DEMONTANCHEZ Y TAMUJA
Outsourced
  • REGADHIGOS
  • APROCEX
  • COOPERATIVA NTRA. SRA. DE LA CONSOLACIÓN DEL CASTILLO
  • GREDOSUR
  • AGRUPACIÓN DE COOPERATIVAS DEL VALLE DEL JERTE
  • HIGOS EL PAJARERO, S.L.