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H2020 SUSINCHAIN Project: SUSTAINABLE INSECT CHAIN

  • Type Project
  • Status Firmado
  • Execution 2019 -2023
  • Assigned Budget 7.952.547,16 €
  • Scope Europeo
  • Main source of financing H2020
  • Project website Proyecto SUSINCHAIN
Description

An increase in population growth will affect both the supply and demand for human food. One of the main concerns is the supply of protein and the search for suitable substitutes for animal protein. Studies have shown that edible insects can provide the human population with high-quality protein, amino acids, and vitamins. Although insects and insect-derived products have entered the European market since they were first recognized as a valuable source of protein for animal feed and human food production in the last decade, their commercialization remains low.

The EU-funded SUSINCHAIN project aims to increase the economic viability of the insect market by overcoming existing obstacles to expanding the insect value chain in the EU. It will test and validate newly emerging technologies and processes with the goal of a sustainable EU insect industry that produces insect-safe products or insect-fed products that are appreciated by consumers.

Description of activities

A conceptual framework was developed for analyzing supply- and demand-side barriers: improving barrier analysis and risk management; exploring marketing strategies; understanding consumer acceptance; and identifying best practices and policy options for successful commercialization. This included the development of a roadmap for sectoral transformation, presented at an EU stakeholder workshop. The stakeholder platform was established as a forum between project partners and stakeholders. For insect rearing, a database of substrate pretreatments was built, and feeding experiments were conducted.

Work on transport, disease, and pest species will result in healthier insects and a safer breeding environment. New processing techniques were optimized for industrial implementation and can be applied for preservation (nitrogen storage, water immersion), decontamination (low-energy electron beam, high-humidity extrusion), or to extend shelf life (dielectric drying, tricanter centrifugation). For insects as feed, digestibility trials were conducted, and feed companies can use the data to formulate diets with insect meals. The low consistency of insect batches led to varying digestibility results, which remains a challenge to be resolved. Results from the use of insect meals in feed show that, globally, insect meals are suitable protein sources that support animal growth. Results depended on the animal species, insect source, and animal age. For insects as feed, six meal products were developed, and consumption studies were conducted in Denmark and Portugal. The results highlighted the importance of sensory qualities.

Weekly meat protein replacement was 5.5% vs. 9.0% in the control group. To integrate insects into diets, strategies should focus on attractive products and individual values. Scientific data on the safety of chemical and microbiological substrates can be used by policymakers and industry to ensure the safe production of (novel) feed and food. Knowledge about mycotoxin metabolism has great potential for exploitation, following further research. Guidelines for safe production and processing will be disseminated. A modular LCA approach was developed to fill known knowledge gaps in environmental impact assessment and cost analysis. The results were used to design multiple potential insect production scenarios, subsequently analyzed to define optimal production chains from a sustainability perspective (economic, environmental, and social factors). The analyses became the basis of the second online DSS tool, which allows defining optimal production chains according to variations in insect species, feed, production scale, and potential location.

Contextual description

Global population growth and changing dietary patterns require a ~60% increase in food production. The supply of protein for feed and food is critical and requires a transition to alternative sources. Alternative protein sources include insects for feed and food. Insects can efficiently upgrade low-quality side streams into high-quality protein, amino acids, and vitamins.

Insects are therefore considered the missing link in a circular and sustainable food system. The SUSINCHAIN project aimed to contribute to the supply of novel proteins in Europe by overcoming barriers in a comprehensive, multi-stakeholder approach. The main objective was to test, pilot, and demonstrate technologies, products, and processes, to achieve a shift up to Technology Maturity Level (TRL) 6. Using living laboratories and stakeholder workshops, best practices for large-scale insect rearing have been evaluated. Several experiments were conducted on the nutritional quality and physical characteristics of substrates, insect transport, and management of insect diseases and pest species. For use in animal feed; the digestibility, performance, health, and product quality of insect meals were assessed at two different inclusion levels for fish, poultry, and piglets.

For use in food, six dinner products incorporating edible insects were developed and validated through sensory testing and consumer acceptance in laboratory settings and in regular family diets. The established goal of replacing meat protein weekly was partially met. Portion size and sensory perception are limited, and meat consumption persists. Family interventions provided insight into consumer perceptions of insect-based protein replacement in regular diets. Food and feed safety has been assessed, considering: the influence of substrate on larval safety, excrement safety, larval allergenicity, and the effects of processing techniques on microbiological safety and larval allergenicity. Guidelines for the safe production and processing of insects have been developed.

A decision support system (DSS) was developed, linking potential environmental impact factors, economic costs, and social factors. This provided the knowledge and data needed by stakeholders in the food chain to reduce the cost price of insect products, process them more efficiently, and commercialize insect protein applications in animal feed and regular human diets that are safe and sustainable.

Objectives

The projected growth of the world's population to 9.1 billion people by 2050 and the significant shift in global dietary patterns require an increase in global food production by approximately 60%. The supply of protein for feed and food is extremely critical and requires a transition in protein sources. Edible insects can transform low-quality side streams from food production into high-quality protein, amino acids, and vitamins very efficiently. Insects are therefore considered the "missing link" in the food system of a circular and sustainable economy. Insects and insect-derived products have entered the European market since they were first recognized as a valuable source of protein for feed and food production around 2010. However, the expansion of the insect value chain in Europe is proceeding at a relatively slow pace.

The objective of this project is to contribute to the supply of novel proteins for feed and food in Europe by overcoming remaining barriers to increase the economic viability of the insect value chain and opening markets by combining forces in a comprehensive multi-stakeholder consortium. The overall objective of the project is to test, pilot, and demonstrate newly developed technologies, products, and processes, in order to achieve a shift to Technology Readiness Level 6 or higher.

The project focuses on these crucial activities, as well as on living laboratories and workshops with stakeholders in the insect protein supply chain for feed and food. These actions provide the knowledge and data needed for insect value chain actors to reduce the cost price of insect products, process insects more efficiently, and commercialize insect protein applications in animal feed and regular human diets that are safe and sustainable.

This will pave the way for further expansion and commercialization of the European insect sector, resulting in insect protein replacing animal protein with 10% in animal feed and 20% in human diets, and a thousandfold increase in both production volumes and jobs by 2025.

Results

Insects, as an alternative source of protein, could bridge the widening gap between the needs of a growing population and traditional methods of sustainable agriculture. In our quest to achieve a more closed production cycle by limiting waste and maximizing recycling, could insect-based food and feed be a missing link? SUSINCHAIN believes insects can play an important role in providing us with alternative sources of protein, and has found several evidence-based answers to many of the questions that have held back the sector.

The EU-supported project brought together industry, government, and academia to examine risk management strategies, develop processing technologies, analyze permitted substrates, and consider business models. Legal limits for contaminants in substrates for insect rearing “In the experimental part of the SUSINCHAIN project, we used legal limits for contaminants in common basic feeds to determine whether contaminants were transferred to farmed insects when they feed on what are called ‘substrates,’” explains Teun Veldkamp of Wageningen University & Research in the Netherlands.

The project found that the accumulation, or even transfer, of toxins and pathogens, such as mycotoxins, was minimal. They propose that this means legal limits on substrates used for insect rearing could be higher. "Low-cost substrates should be used in the near future, when these substrates are proven to be safe. Our work helped establish this, and a switch to these lower-cost alternatives would make the chain much more sustainable and profitable. At the moment, substrates that meet the standards set for other foods, such as wheat, are expensive," adds Veldkamp. "The standards set for other agricultural products are unnecessarily high for insect foods.

Demonstrating that this is the case means we could open up cheaper 'feeds,' making the entire process more profitable and therefore attractive to companies." Safety first in insect farming Much of the research conducted by the project focused on optimizing existing processes. Several experiments were conducted on the nutritional quality and physical characteristics of the substrates, insect transport, and the management of insect diseases and pest species. A database of substrate pretreatments was built, and feeding experiments were conducted. "The work we've done on transport, diseases, and pest species will result in healthier insects and a safer breeding environment," says Veldkamp. In the case of large-scale insect farming, the project established the chemical composition and nutritional requirements of each insect species to identify knowledge gaps and conduct experiments to close loops and increase sustainability.

New standardized protocols were developed, ensuring comparability of results from academia and farmers. The project also worked with a bottom-up approach, exploring what insect producers were doing well and sharing best practices. Opening the Market for Insect Proteins It's not just about production processes; barriers to commercialization were also considered. "We know we can improve production efficiency and establish safety parameters, but if no one buys the product, then we have a real problem with the sustainability of the industry," Veldkamp acknowledges. With this in mind, the SUSINCHAIN project focused on identifying the technological, regulatory, cultural, and behavioral barriers to expanding the European insect value chain, along with strategies to overcome these barriers.

This is part of a series of works being carried out by the EU to increase the uptake of insect protein. Desk research was conducted, followed by a series of in-depth interviews and workshops with various stakeholder groups, to determine production bottlenecks and public perception. This was carried out alongside the establishment of two living laboratories, involving insect farmers, to observe in real time what works and what doesn't. Scaling up the insect protein sector in Europe Veldkamp is proud to say that: "The SUSINCHAIN project has contributed important building blocks to further expand the insect sector in Europe." But he believes that the work being done to make the most of this protein source is being undermined by a shift in focus. "European insect-related research has become more fragmented, and insects are being incorporated as one of multiple protein sources in projects on sustainable food and feed." In his view, for an approach to be truly effective, the way forward is to have projects that focus exclusively on the main barriers to the absorption of insect-derived products.

Additional information

The results obtained during the project enabled stakeholders to further expand and commercialize. Strategies were developed to overcome identified supply- and demand-side barriers and to gain consumer trust and acceptance, and best practice sheets were jointly developed.

For large-scale insect rearing, the chemical composition and nutritional requirements of each insect species were compiled to identify knowledge gaps and conduct experiments to close loops and increase sustainability. New standardized protocols were developed, ensuring comparability of results from academia and farmers. Disease transmission and control were assessed using novel methods. Validation of new processing techniques provided essential knowledge for their successful introduction into the insect industry; facilitating insect transport and long-term storage; and improving food stability and safety. Literature on insect meal digestibility coefficients was evaluated and can be used to formulate diets for fish, poultry, and piglets. The effects of diets including insect meals under real-life farming conditions were demonstrated: they can be used without adverse effects on yield, health, and product quality.

In the case of insects as food, unique results on actual consumption of insect dinner products inform food innovators and industry about relevant consumer groups to reach for the shift toward more sustainable dietary patterns. Incorporating insect-based proteins into daily diets as a meat replacement, alongside other alternatives, relies on an understanding of demographic factors, openness to new foods, and the adoption of sustainable eating habits. Chemical contaminants, pathogens, and allergenicities have been investigated. Results suggest that contaminants do not accumulate, with the exception of some PFAS compounds and microplastics. Pathogens of concern include Salmonella.

Insects have the potential to cause allergic reactions in people with shellfish allergies. Most of the processing techniques investigated did not reduce allergenic proteins, except for enzymatic treatment. In terms of sustainability, the project results provided a systematic view of the environmental impact of several insect species, conducted with a single methodology for multiple scenarios, allowing for the selection of optimal sustainable production chains.

Coordinators
  • STICHTING WAGENINGEN RESEARCH (WR)