Skip to main content

LIFE Project: Maximizing opportunities for a circular approach to sustainable olive pomace management through optimal insect culture

  • Type Project
  • Status In progress
  • Execution 2023 -2026
  • Assigned Budget 7.352.422,00 €
  • Scope Europeo
  • Autonomous community Cataluña
  • Main source of financing LIFE
  • Project website Web del proyecto
Description

The OLIFECycle project aims to recycle olive pomace to obtain alternative proteins and other value-added products from larval biomass through insect rearing. This process will produce high-quality insect protein, insect oil, and organic fertilizer. The insect meal can be used as livestock meal, pet food, and aquaculture feed, and the organic fertilizer can be used for agricultural purposes.

Contextual description

Olive oil production is an economic activity of great importance in the Mediterranean region, but it also has a high environmental impact due to the significant amounts of liquid and solid waste generated during the extraction process. Currently, Europe is the largest producer of olive oil worldwide. Spain remains the leading producer of olive oil in Europe with 780,000 tons produced in the 2022-23 season, followed by Greece (350,000 tons), Italy (235,000 tons), and Portugal (125,000 tons). For every liter of olive oil, between 4 and 6 kg of olive pomace (a mixture of olive skin, pulp, pits, and water) are generated. In Spain alone, between 6 and 9 million tons of olive pomace are generated annually. Currently, olive pomace is managed through oil mills that extract a high percentage of fats, obtaining marketable olive pomace oil. The waste produced in this process (dried olive pomace) is usually incinerated, a process that involves high energy and water consumption and, consequently, carbon dioxide (CO2) emissions. Furthermore, the existing capacity of olive mills in Spain, Greece, and Portugal is insufficient to manage all the olive pomace generated, which often forces olive production plants to close due to storage limitations during good harvest seasons.

At the same time, livestock and aquaculture are growing sectors with a high environmental impact. The current use of meat, soy, and fish as feed is unsustainable. However, insects' feed conversion ratio (FCR) is much more favorable, as is their ability to convert lower-value materials into higher-quality ingredients, such as proteins and lipids, which matches the natural nutritional needs of aquaculture, poultry, and pig farming. The OLIFECycle project proposes a combined solution to these two environmental problems by transforming olive pomace, along with other organic waste, into value-added products through insect farming.

Objectives
  • To build and operate the first industrial-scale plant dedicated to insect breeding from olive pomace, capable of processing 10,000 tons/year of organic waste for the cultivation of black soldier fly larvae.
  • Provide an alternative source of protein for the pet food and aquaculture industries, as well as an organic fertilizer.
  • Offer a much less environmentally intensive process for treating olive pomace.
    Obtain certifications according to EU standards for new products.
  • Demonstrate the effectiveness of insect droppings as an organic fertilizer and obtain the corresponding certification.
  • Demonstrate the antimicrobial and pesticide effect of insect-based organic fertilizer due to its chitin content.  
Results
  • Recycling of 8,000 tons/year of olive pomace and 2,000 tons/year of other organic waste.
  • To cultivate 1,500 tons of black soldier fly larvae annually, which will be processed to produce 390 tons/year of insect meal, 45 tons/year of insect oil, and 2,716 tons/year of excrement as organic fertilizer.
  • Annual energy savings of 3.7 GWh compared to the energy-intensive olive pomace drying process.
  • Processing olive pomace to grow black soldier fly larvae instead of traditional drying or composting methods will lead to a reduction in greenhouse gas emissions of 1,436 tCO2e/year.
  • Using 390 tons/year of insect meal as an alternative to conventional soybean meal imported from Brazil will reduce CO2 emissions by 612 tCO2e/year.
  • Reduction in water consumption by 1,212 m3/year compared to conventional processing using pomace mills and composting.
  • Creation of up to 15 new full-time equivalent jobs for the operation of the pilot plant and other research and development activities. An expanded plant to treat 80,000 tons/year of olive pomace and 20,000 tons/year of other organic waste to produce 3,900 tons/year of insect meal, 450 tons/year of insect oil, and 27,160 tons/year of organic fertilizer by 2027.
Contact information
  • Coordinator/entity name: Anna Margenat  
  • Postal address: CALLE CARRASCO I FORMIGUERA 6, 08017, BARCELONA

Coordinators
  • DAPIBUS TECH SL
Collaborators
  • LIVIN FARMS AGRIFOOD GMBH
  • INEDIT INNOVACIO SL