FILFERT Operational Group: Multi-layer filters formulated to capture gases from slurry and digestate lagoons and reuse them as fertilizers
- Type Operational group
- Status In progress
- Execution 2026 -2028
- Assigned Budget 597.639,00 €
- Scope Supraautonómico
- Autonomous community Andalucía; Murcia, Región de
- Main source of financing CAP 2023-2027
Valorize at least 10 wastes and by-products through the formulation and validation of functional multi-layer filters and mitigation of GHG (20-50%), SH2 (30-50%) and NH3 (80-90%) released from slurry and digestate ponds.
Invention of a technically and economically viable structural filtration prototype for biogas farms and plants. This system channels gases, adjusts the flow, supports layers of filter material, is easy to handle, and allows for photocatalytic processes, as well as measuring gas capture efficiency.
Reduce the use of inorganic inputs by 20-40% without losing productive performance, nutritional quality, or economic performance.
Improve the efficiency of nitrogen use and carbon sequestration in the soil, as well as improve soil health and the possibility of creating carbon credits in the future.
Identify, characterize and evaluate the potential as fertilizer and gas capture in at least 30 wastes and/or by-products to create a map that allows easy location of the availability of materials and their properties.
Creation of a digital interface that allows for the automatic formulation of the most suitable combinations (weight percent) of waste and byproducts, taking into account their availability, distance to the treatment plant, crop needs, and target soil type, while complying with current environmental and fertilizer legislation. This interface will facilitate the use of the technology by the various stakeholders.
Report on industrial scalability and replicability, with cost-benefit analysis and potential for adoption by waste managers and livestock farmers, with the latter evaluating the use of this technology as a possible technical improvement available (TWA).
Training and transfer activities aimed at producers, technicians, companies, and public administration for the evaluation of their economic viability in biogas farms and plants with a practical approach and transferable results.
Select and prepare 15 waste products and byproducts with agronomic potential and adequate availability. Determine emissions from the field ponds and the gas capture capacity of the waste products and byproducts, both individually and as formulated in the laboratory. Obtain the final structural prototype that will contain the filter material. Develop a digital tool for formulating filters and soil amendments. Install and evaluate the system's effectiveness in the field. Determine the agronomic and environmental viability of the soil amendment in the field. Assess the technical, economic, and regulatory feasibility. Conduct project transfer and dissemination activities.
1.R1 Identification and physicochemical characterization of waste and by-products. 2.R1 Evaluation of the potential treatment of waste and by-products prior to use. 3.R1 Selection and preparation of waste and by-products. 1. R2: Analysis of gaseous emissions in farms and biogas plants 2. R2 Study of the filtration efficiency of each residue and byproduct 1. R3 Development of structural prototypes of filters at laboratory scale 2. R3 Structural and functional optimization of the filters 1. R4 Development of databases of agronomic (crop and soil), environmental, legislative parameters and gas capture efficiency 2. R4 Development of formulation algorithms 3. R4 Creation of a versatile formulation interface 4. R4 Validation and pilot testing of the software 1. R5: Design and installation of the gas collection system 2. R5 Construction and integration of the multilayer filter in a livestock environment and biogas plant 3. R5 Monitoring and evaluation of filtration performance 4. R5 Diagnosis of incidents and optimization of the system and processes 1. R6 Design and parcelling of agronomic trials 2. R6 Application of the amendment and monitoring of the crop and soil 3. R6 Analysis of yield, nutritional quality and 4. R6 Post-evaluation optimization of the formulated fertilizer 1. R7 Life cycle assessment (LCA) of the proposed systems 2. R7 Cost-benefit analysis of the technology 3. R7 Identification of regulatory barriers and proposed solutions 1. R8 Social acceptance study 2. R8 Market analysis 3. R8 Creation of events, user manual and articles (dissemination and scientific)
This project develops, validates, and transfers an innovative technological solution for capturing and valorizing gases emitted from livestock farms and biogas plants, using multi-layer filters formulated from waste and byproducts. These filters are subsequently used as fertilizer amendments rich in nitrogen, carbon, and sulfur. It addresses a triple challenge: inefficient waste and byproduct management; gaseous emissions from slurry and digestate; and the growing scarcity and rising cost of mineral fertilizers in Europe.
- Coordinator/entity name: AGRO-FOOD COOPERATIVES OF ANDALUSIA
- Postal address: c/ DEMETRIO DE LOS RÍOS, 15 -SEVILLA- Postal Code: 41003 -Spain
- Email coordinator/entity: cdiaz@agroalimentarias-andalucia.coop
- Telephone: 639075065
- COOPERATIVAS AGRO-ALIMENTARIAS DE ANDALUCÍA
- INPROYEN CONSULTING SL
- JUAN JIMÉNEZ GARCÍA S.A.
- VAPORGAS DE MOLINA SL
- AGRUPACION CORDOBESA DE AGRICULTORES SAT N.º 5185
- COVAP. SOC COOP ANDALUZA GANADERA DEL VALLE DE LOS PEDROCHES
- PREZERO GESTIÓN DE RESIDUOS S.A.